果汁一般分为澄清果汁和混浊果蔬汁，常见的澄清果蔬汁有草莓汁、打瓜汁、蓝莓汁、黑莓汁等等；混浊果蔬汁有橙汁、番茄汁、胡萝卜汁等；带果肉的果汁一般有桃、杏、李、梅等。果汁加工的工艺流程：预处理（挑选、清洗、破碎、热处理）—取汁—粗滤—成分调整—精滤—均质脱气—浓缩—杀菌—灌装。
生产量：500kg-200000kg/h
在预处理过程中要注意的是，对农药残留较多的果蔬，清洗时可加用*或脂肪酸进行处理；对于微生物污染。在大多数水果破碎之后，榨汁之前都必须进行预热处理，目的是使果肉组织软化提高出汁率；另外不同的预热温度可以促进或者抑制酶的活性，根据酶的性质不同掌握适当的PH值、温度和作用时间，直接影响zui终产品的色泽和风味，所以根据不同的市场需求，必须把握好不同的处理工艺。在果汁澄清中有几种方法可以达到澄清目的，酶法，明胶—单宁法，酶—明胶法，硅藻土法等。值得注意的是，在使用酶法的时候，一般果胶酶的适用PH值为4.5～5.0，温度为50℃，如果是葡萄汁加工，还要进行专门的除酒石。
果汁的调整混合，即调配过程。包括糖度的调整，固酸比的确定，*的添加等。使zui终产品达到一定的规格，是对zui终产品的营养、口味、色泽起决定性的一步。在生产混浊果汁的时候还必须对果汁进行均质，防止固液分离、分层，促进口感更细腻。为防止果汁氧化变质，还需对果汁进行脱气，除去前处理过程中混入的大量氧气、二氧化碳和氮气。果汁浓缩一般都采用降膜式浓缩，而且需要在真空状态下，低温、快速、高效的浓缩，在确保这些条件达到的情况下，使浓缩锅实现zui大节能化，以降低生产成本。在浓缩的过程中，通常需要对果汁进行芳香回收，苹果汁芳香回收率一般在8%～10%，葡萄汁和橙汁在26%～30%。
果汁的杀菌灌装，大多数澄清果汁都是进行热灌装，灌装后再对产品进行隧道式杀菌，一般在85℃～95℃进行15分钟到30分钟的杀菌。对于混浊果汁一般采用高温短时杀菌，因为混浊果汁加热时间过长容易产生煮过味，而且色泽和香味损失也比较大。杀菌后迅速降温再进行后续包装。
浓缩果汁工艺流程
整合国内外*的生产工艺,结合客户具体的投资特点,形成了果酱生产线整厂工程的工艺方案，可以根据客户的本身企业状况及投资理念和市场实际情况进行设计，对客户的工程项目进行个案分析与设计，转交给客户真正意义上的交钥匙工程。
我们致力于开发与创新技术，以提高设备整体运行效率，减少因维修而造成的停机时间，大大降低客户成本一次性投入而终身享用。
艾得客实业（上海）有限公司，简称ADK公司，总公司坐落于上海·嘉定区安亭镇，距上海虹桥机场20分钟车程，距高速G2/G42花桥出口仅2公里，交通十分便利。目前销售网络及售后服务网络已覆盖国内外市场，公司已通过ISO9001：2000质量管理体系认证，获得多项证书、其中如：核桃仁自动去衣加工工艺（201310596231.9 ），一种拐枣深加工的制备方法 （520131060091.8 ）一种西瓜的深加工工艺（201310374341.0），并有自主研发的《食品设备全自动控制软件V1.1版》已经获得软件著作权（2014SR099828)并获得软件产品证书。
company profile：
Aideke Industrial Shanghai Co., Ltd. referred to as ADK. The company is located in Jiading District of Shanghai. It’s about 20 minutes driving from Shanghai Hongqiao Airport. It’s only 2 kilometers away from the G2/G42 high-speed HuaQiao toll station. It is rather conveniently situated. Our company's sales network and after-sales service network have covered the domestic and foreign markets. ADK Company has passed the ISO9001: 2000 Quality Control System Certification and obtained a number of patents, including such as: processing technology of automatic removing the coating of walnut kernel（201310596231.9 ）, a preparation method of deep processing hovenia dulcis（520131060091.8 ）and a deep processing technology of watermelon （201310374341.0）. ADK Company also independently researched and developed "food equipment’s automatic control software V1.1 Edition", which we have got the software copyright （2014SR099828) and obtained the software product certificate.
经营产品：
艾得客公司致力于各种水果加工设备、蔬菜加工设备、酵素加工生产线设备，饮料生产线设备，提升输送机、清洗机、带式脱水机、破碎机、去皮去核机、榨汁机、酶解系统、过滤机、真空浓缩设备、UHT杀菌机（套管、列管）、无菌灌装机、调配系统、CIP清洗机、巴士杀菌机等整套生产线设备，为食品生产企业解决系统工程技术难题。
Products:
ADK Company is committed to provide all kinds of fruit processing equipment, vegetable processing equipment, enzyme production line equipment, beverage production line equipment, lifting conveyor, washing machine, belt dewatering machine, crusher, destoner and pulper,extractor , digestion system,clarification system, vacuum evaporator , UHT sterilization machine (sleeve tube type, tubular type), aseptic filling machine, the dissolving system, CIP system, pasteurization machine etc. the whole production line equipment to solve technical problems of system engineering for food production enterprises.
我们的服务：
新工厂规划、扩建厂房、生产工艺流程设计、生产线设备设计、制造、安装调试、技术培训、售后等交钥匙工程服务，并具有自主货物进出口权。
Our products and service:
ADK Company provides new plant layout, expanding factory, designing production process, designing production line equipment, manufacturing, installation and commissioning, technical training, after-sales and other turnkey project services, and has the right to import and export of goods.
前处理系统 Beverage Pre-treatment System
应用范围：各种水果、根茎类蔬菜，如：苹果、梨、土豆、胡萝卜、杏子…
Scope of application: various fruits, rhizome vegetables, like: apple, pear, potato, carrot, apricot...
基本工艺：卸料→流送→提升→清洗→选果→漂洗
Basic process: unloading→flowing→elevating→washing→sorting→rinsing
主要设备：清洗机、提升机、选果机、漂洗机、输送机、自动控制系统
Main equipment: washing machine, elevating machine, sorting machine, rinsing machine, transport machine, automatic control system
说明：根据不同原料特性设计不同生产工艺；
Notes: design suitable production process Acc. To various product characteristics
破碎、去皮、去核、去籽系统
Fruit crushing, peeling, stoning, deseeding system
应用范围：各种水果、根茎类蔬菜，如：芒果、桃子、番茄、菠萝…
Application scope: various fruits, rhizome vegetables, like: Mango, peach, tomato, pineapple...
基本工艺：破碎→去皮→去核→去籽→输送
Basic process: crushing→peeling→stoning→deseeding→transporting
主要设备：破碎机、去皮机、去核机、去籽机、输送机、辅料添加设备、自动控制系统
Main equipment: rushing machine,peeling machine, stoning machine, deseeding machine, transporting machine, accessories adding machine, automatic control system
说明：根据不同原料特性设计不同生产工艺；
Notes: design suitable production process Acc. To various product characteristic
榨汁、酶解澄清系统
squeezing, enzymolysis clarification system
应用范围：各种水果、根茎类蔬菜，如：柠檬、菠萝、葡萄、枇杷…
Application scope: various fruits,rhizome vegetables, such as: lemon, pineapple, grapes, loquat...
基本工艺：进料→榨汁机（带式榨汁、螺旋榨汁剥皮榨汁、杯式榨汁）→缓存→预热→酶解澄清系统→过滤→皮渣输送
Basic process: feeding-squeezing(Belt type, spiral type, peeling type, cup type)-buffering-
Pre-heating-enzymolysis clarification system-filtrating-leather slag transporting
主要设备：进料输送机、榨汁机、缓存罐、澄清系统、皮渣输送机、液位控制、电气控制系统
Main equipment: feed conveyor, juice extractor, buffer tank, clarification system, leather slag conveyor, liquid level control, electrical control system
说明：根据不同原料特性设计不同生产工艺，而配备不同的设备；
Notes: design suitable production process Acc. To various product characteristic and equipped with different machines;
灭酶打浆精制系统
Inactivate enzyme,pulp beat,refine system
应用范围：各种果蔬汁和果酱 如：柠檬汁、芒果酱、菠萝汁、番茄酱…
Application scope: all kinds of fruit,vegetable juice and jam, such as: lemon juice, mango jam, pineapple juice, tomato sauce...
基本工艺：进料输送→预热灭霉→打浆精制（或胶体磨）→缓存罐
Basic process: feeding, preheating to inactivate enzyme,pulp beating and refining (or colloid milling), buffer tank
主要设备：进料输送机、预热灭霉机、打浆机（单道、双道）、胶体磨、缓存罐、温度控制、液位控制、阀门管件、自动电气控制系统
Main equipment: feeding conveyor, preheating and inactivating enzyme machine, a pulping machine (single channel, dual channel), colloid milling machine, buffer tank, temperature control device, level control device, valves and pipes, automatic electrical control system
说明：根据不同原料特性设计不同生产工艺，而配备不同的设备；
Notes: design suitable production process Acc. To various product characteristic and equipped with different machines;
浓缩系统（蒸发器）
Concentrate system(evaporator)
应用范围：果蔬汁、果酱的蒸发；
Application range: fruit and vegetable juice, jam evaporation;
基本工艺：缓存罐→预热器→蒸发器（降膜、强制循环）→缓存罐
Basic progress: Buffer tank ->pre-heating- > evaporator (falling film, forced circulation) - > buffer tank
主要设备：预热器、蒸发器、冷凝器、糖度仪、真空系统、温度控制、液位控制、阀门管件、自动电气控制系统；
Main equipment: pre-heater, evaporator, condenser, sugar meter, vacuum system, temperature control, liquid level control, valve fittings, automatic electrical control system;
说明：根据不同原料特性、客户要求设计不同生产工艺；
Notes: design suitable production process Acc. To various product characteristic and customer’s desire
UHT杀菌、无菌灌装系统
UHT sterilizing, Aseptic filling system
应用范围：各种果汁、果酱、原浆以及浓缩后的果汁果酱产品；
Application scope: all kinds of fruit juice, jam, puree , concentrated juice and jam products;
设备特点：适合季节性强、不容易保存的生鲜果蔬产品加工后的保存，常温保存可达到18个月，从根本解决季节性农副产品存放易腐烂的难题，可灌装1L-220L及吨箱无菌大袋产品可选择，容量可调、自动计量；
Equipment features: suitable forthepreservation of fresh fruits and vegetables(Seasonal, not easy to save) after processing, preservation can reach 18 months in normal temperature , fundamentally solve the difficulty of decay of the seasonal agricultural products storage , 1L-220L filling size or ton box aseptic bag products can be selected, capacity can be adjusted, automatic measurement;
基本工艺：缓存罐→高压泵→预热器→杀菌→保温→冷却→无菌灌装→回流
Basic process: buffer tank, high pressure pump, pre-heater, sterilization, heat preservation, cooling, aseptic filling, back flow
主要设备：UHT杀菌机、无菌灌装机、高压泵、缓存罐、温度控制、疏水阀、板式换热器、调节阀、液位控制、无菌阀门、灌装腔、输送滚筒、自动电气控制系统；
Main equipment: UHT sterilization machine, aseptic filling machine, high pressure pump, buffer tank, temperature control, drain valve, plate heat exchanger, regulating valve, liquid level control, aseptic valves, the filling chamber, conveying roller, automatic electrical control system;
说明：根据不同原料特性、客户要求设计不同生产工艺；
Notes: design suitable production process Acc. To various product characteristic and customer’s desire
调配、均质脱气系统
Mixing and homogeneous degassing system
应用范围：各种饮料，如：纸盒、易拉罐、玻璃瓶、PET等饮料的调配使用；
Application scope: all kinds of drinks, such as: carton box, cans, glass bottles, beverage dispensing PET;
基本工艺：纯水→化糖→辅料→计量→调配
Basic process: pure water, saccharify, accessories, counting, mixing
主要设备：化糖锅、辅料添加系统、输送泵、搅拌罐、温度控制、疏水阀、调节阀、液位控制、计量系统、自动电气控制系统；
Main equipment: saccharify pot, accessories adding system, conveying pump, mixing tank, temperature control, steam trap, control valve, liquid level control, counting system, automatic electrical control system;
说明：根据不同原料特性、客户要求设计不同生产工艺；
Notes: design suitable production process Acc. To various product characteristic and customer’s desire
植物提取生产线设备
Plant extraction production line equipment
应用范围：植物提取、中草药；
Application scope: plant extracts, Chinese herbal medicine;
基本流程：投料→提取（出渣）→分离→ 浓缩（醇沉-蒸馏）→调配（干燥）→杀菌→灌装（包装）→喷码→成品
Basic processes: material feeding, extraction (slag), separation, concentration(alcohol precipitation- distillation), mixing (drying), sterilization, filling (packing), ink jet, finished product
提取方式：水提、醇提：动态、静态、逆流提取；
Extracting methods: water extraction, alcohol extraction: dynamic, static, countercurrent extraction;
主要设备：计量设备、破碎系统、提取系统、浓缩系统、真空干燥、温控系统、液位控制系统、过滤系统、包装系统、输送线、电气控制系统；
Main equipment: measuring equipment, crushing system, extraction system, concentration system, vacuum drying, temperature control system, liquid level control system, filtration system, packing system, transmission line, electrical control system;
果蔬酵素、果酒、果醋生产线设备
Fruit and vegetable enzyme production line
应用范围：天然野生果、根茎类蔬菜、各种水果、茎叶类蔬菜；
Application scope: natural wild fruit, root vegetables, kinds of fruits, stems and leaves of vegetables;
基本流程：材料挑选→清洗→漂洗→ 破碎打浆→发酵→过滤分离→调配（螯合）→灌装封口→贴标→喷码→包装→成品
Basic processes: material selection, cleaning, washing, crushing& pulping,, fermentation, filtration and separation, blending (chelate), filling and sealing, labeling, ink jetting, packaging, finished product
发酵工艺：水果酵素采用传统工艺发酵，发酵过程基本分三个阶段: 酵母菌发酵、醋酸菌发酵和乳酸菌发酵。
Fermentation process: use traditional process for fermentation of fruit enzyme, the fermentation process has three stages: yeast fermentation, vinegar organismfermentation and lactobacillus fermentation.
*阶段：酵母菌发酵：酵母菌发酵阶段将大分子分解成小分子，把淀粉分解成二氧化碳和酒精，也叫糖化作用。
First stage: yeast fermentation: yeast fermentation stage will decompose large molecules into small ones, decompose starch into carbon dioxide and alcohol, also known as glycation.
第二阶段：醋酸菌发酵：醋酸菌发酵阶段将酒精分解掉，这个阶段也叫醋化作用。
Second stage: vinegar organism fermentation: decompose the alcohol, this stage is also called acetification.
第三阶段：乳酸菌发酵：乳酸菌发酵阶段乳酸在反応作用下产生益生菌，这个阶段也叫熟成作用。
Third stage: lactobacillus fermentation: lactic acid will produces probiotics under the effect of Nicholas Reaction, this stage is also called Ripening.
主要设备：清洗机、破碎打浆系统、发酵系统（恒温发酵、常温发酵）、热水系统、过滤系统、调配系统、灌装系统、包装系统、输送线、挑选设备、电气控制系统；
Main equipment: washing machine, crushing&pulping system, fermentation system (constant temperature fermentation,normal temperaturefermentation), hot water system, filtering system,
CIP清洗系统
CIP Washing system
应用范围：用于食品饮料行业设备，对生产设备进行清洗；
Application scope: used in food and beverage industry equipment, cleaningthe production equipment
基本工艺：纯水→加热→热水洗→碱洗→热水洗→酸洗→热水洗→回收（排放）
Basic process: pure water, heating, hot water washing, alkali washing, hot water washing, acid washing, hot water washing, recovering (discharge).
设备容量：从300L-20000L可选，可根据客户实际情况量身订做
Equipment volume: Optional from 300L-20000L, can be customized according to specific circumstances;
设备型式：全自动、半自动，单回路、多回路，连体式、分体式、卧式、立式等供客户选择；
Equipment type: automatic, semi-automatic, single loop, multi loop, connecting type, split type, horizontal, vertical, etc. for customers to choose;
主要设备：热水罐、酸罐、碱罐、辅料罐、换热器、温度控制、疏水阀、调节阀、隔膜泵、气动阀、液位控制、计量系统、自动电气控制系统；
Main equipment: hot water tank, acid tank, alkali tank, auxiliary material tank, heat exchanger, temperature control, steam trap, control valve, diaphragm pump, pneumatic valve, liquid level control, metering system, automatic electric control system;
说 明：具体使用工艺，客户根据实际使用情况可自由选择；
Note: the customer can free to choose based on the actual using situation
后道包装系统
Packing system
应用范围：纸盒、易拉罐、玻璃瓶、PET等瓶的包装生产；
Application scope: packaging cartons, cans, glass bottles, PET bottles;
基本工艺：上瓶→洗瓶（消毒）→吹干（烘干）→灌装→封口→杀菌→吹干→套缩标（贴标）→喷码→检验→装箱（膜包）→成品码垛
Basic process: bottle feeding, bottle washing (disinfection), drying (heating), filling, sealing, sterilizing, drying, set shrink labeling (labeling), spurt the code, inspecting ,packing (film), finished palletizing packages
设备产量：从2000B/H -36000B/H可选，可根据客户实际情况量身订做；
Equipment volume: Optional from 2000B/HL-36000B/H, can be customized according to specific circumstances;
设备型式：全自动/半自动；
Equipment type: Fully automatic/Semi-automatic
主要设备：输送线系统、洗瓶系统、灌装封口系统、杀菌系统、装箱系统、码垛系统、温度控制系统、气动阀管件、液位控制、计量系统、自动电气控制系统；
Main equipment: conveyor line, bottle washing system, filling and sealing system,sterilizat*tem, packing system, palletizing system, temperature control system, pneumatic pipe valve, liquid level control and metering system, automatic electrical control system;
说 明：具体工艺，客户根据不同客户实际使用情况，艾得客设计制造；
Note: the customer can free to choose based on the actual using situation, ASK responsible for design and manufacture
